Line Speed 4-6m/min Standard Cable Tray Roll Forming Machine Chain
Drive For Construction
Main feature
Cable tray roll forming machine production line including the
decoiler, guide device, straighten rollers, main roll forming
machine, hydraulic system, PLC control system and ran-out tables.
Our cable tray roll forming machine line with the computer control
system. Just need to program in the computer the piece and length
you need, then the roll forming machine produces it automatically.
The machine is easy to operate, and operate stably.
Working flow
Uncoiling---Leveling---Storage---Feeding---Punching and
Cutting---Roll forming---Output table
Technical parameters
1). 5 Tons Uncoiler
Weight capacity: 5 Tons
I.D: 508mm
Motor Power: 5.5KW
Hydraulic System Power: 5.5KW
2). 5 Roller Leveling Device
2 Rollers pinch feeding, 5 rollers leveling
leveling roller diameter: about Φ 90mm
Leveling roller material: high grade 40Cr
Heat treatment of leveling roller: surface Hi-frequency quench
treatment
Leveling motor power: 5.5KW
3). Servo Feeding Device
Servo motor power: 2.2KW
Servo motor brand: YASKAWA (JAPAN)
To exact accurately feed the sheet into punching machine according
to the set program
4). Hydraulic Pre-Punching Machine
Punching mould material: Cr12 Mov
Blade Material: Cr12 Mov
Punching Power: 11KW
5). Main Cable Tray Roll Forming Machine
Forming material thickness: 1.5-2.5mm
Forming material: Carbon Steel
Machine Frame: high grade steel welded and tempering treatment
Shaft Material: 40Cr high grade Steel tempering treatment
(HB220-260)
Shaft Diameter: Φ 70mm
Bearing: HRB bearing ( Top Chinese brand )
Roller Material: high grade GCr15 steel, and roller surface with
hard chrome 0.05mm
Forming Station: About 18 stations
Forming Speed: 10-15m/min excluding punching / cutting time
Forming Motor: 22KW
Size adjustment: automatic adjustment
Drive type: Chain Drive
6). Hydraulic cutting
Cutting type: Hydraulic Post-cutting after roll forming,
When Cutting, Machine stop
Cutting blade material: Cr12Mov, Quench treatment, HRC58-62
7). PLC Control System
The entire line is controlled by imported PLC, LCD touch screen
human-machine interface. People interact with the PLC. Operator by
setting the program to run automatically (programmable control) to
monitor and control process, to achieve the operator to control the
production line and modify the control parameters, and real-time
monitoring of equipment status, operating parameters and fault
indication. Work piece length digital setting, work piece length
adjustable. Real-time monitoring of equipment operating status and
fault indication.
Operation: manual / automatic. It is convenient to maintenance with
the manual model and there are emergency stop bottom on it.
8). Run Out Table
Form: Steel welding structure, no-power exit rack
Quantity: 1 piece
Main components
| Name | Units | Quantity |
| Decoiler | Set | 1 |
| Punching device | Set | 1 |
| Feeding device | Set | 1 |
| Roll forming system | Set | 1 |
| Cutting system | Set | 1 |
| Electric control system | Set | 1 |
| Automatic stacker / Out pu table | Sets | 2 |
Machine pic
Profile drawing
Our service
Designing:
After order confirmation, we start to design the machine, such as
the basement, structure, rollers, shafts, power, cutting device,
programs and so on.
Making:
The main parts, like rollers and shafts are produced by ourselves.
We have several high-precision CNC lathe and other kinds of new
machine tools, so that the quality and precision can be controlled.
Assembling:
The machines are assembled by technicians with years of experience,
which can help workers improve the production efficiency and
machine’s quality.
Testing:
Raw material of different specifications are prepared for testing.
And during test, long enough material is used. Because if the
material is not long enough, some defects can not be exposed.
Delivery:
Machine will be fixed inside container by steel wire, in order to
make sure it won’t move during transportation and avoid any kinds
of damage of machine and container.
Main features
1. We can make and design all kinds of roll forming machine
according to customer's requests.
2. This is a very perfect and durable equipment. We have more than
20 years experiences.
3. This kind of machine has the best quality and the best price. It
has accurate measurement and easy operating.
4. We can design and manufacture the special type machine according
to the customers' requirement and we could provide technical
guiding, production, installation, debugging and maintenance
service to all customers.
5. Our product has been exported to many regions and won high
reputation because of the high quality and reasonable price.
